IXXRA......The Home Of The Superblackbird

Posted: **Fri Nov 07, 2003 11:09 am**

Hi Guys, I'm looking for a bit of info. Could somebody give me the dimensions for the frame plugs for my '97

, with a bit of luck one of the fitters at work will turn them down for me.

Posted: **Fri Nov 07, 2003 11:41 am**

and cue a responce from the frame plug guru himself......Uncle Bez

Posted: **Fri Nov 07, 2003 2:00 pm**

Good luck, your machinist will love you :wink)

They're 4 different sizes you need 2" bar for the two larger ones and 1 3/4" for the two smaller.

The part that goes into the frame are all 15mm long, the heads are 4mm thick
RH large- 42mm dia with 30mm hole in back 5mm deep. 49mm head
RH small- 36mm dia with 20mm hole in back 5mm deep. 43mm head
LH large- initial 42 dia then turn down a 5 degree taper from end to base of top. 30mm hole 13mm deep. 49mm head
LH small- initial 33 dia then turn down a 5 degree taper from end to base of top. 20mm hole 5mm deep. 33mm head

30 degree taper on the heads,2mm deep grooves for O rings, polish the bastards up and there you have it

If he tells you bollocks you'll have to come back to me and I'll do you some when I get chance.

Nearly forgot... those are the standard measurements I use to make sure they fit in the holes without catching the metal, frames holes can vary by up to a mm so you may have to use different O rings/PTFE tape etc if they are too slack or tight on your bike.

Posted: **Fri Nov 07, 2003 2:27 pm**

Cheers for the dimensions Bezzer I'll give them to my mate along with the picture and see what he can come up with. :thumbsup)

Posted: **Fri Nov 07, 2003 6:45 pm**

Fook it, me head went to sleep after the second set of measurements

Just ask Bezzer to do them. At least then you know they will be spot on. Only 25 quid - Absolute bargain matey :thumbsup)

(got some meself - well smart!)

Posted: **Sat Nov 08, 2003 7:48 am**

Too late, I gave the bloke the sizes yesterday, I'll give him a chance to see what he can come up with (although he went a bit white when he saw the specs), Â£25 thats nearly 2 crates of Guinness! But watch this space I might be back to ask Bezzer in a couple of weeks :thumbsup)