by MaXX2 » Mon Apr 07, 2014 8:47 am
Provided this fault affects only one light as you say, it's unlikely to be an earth UNLESS, the earth is dodgy from the 6 inches from the connector set up to the loom. The reason is that the lighting system front and rear (including the clocks) share a common earth (solid green wire on mine) and if there's a fault deep in the loom or at the earth connection, more than one component would be affected. A few inched back from the bulb, the main beam and headlight earths join. If the earth there or behind there was duff, both the headlight and main beam are very likely to be playing up etc etc
You've probably checked, but it's worth doing again thoroughly, the connector set-up at the back of the bulb. It's an odd sod (Honda borrowed the loom from an oolder model which was running dual filament bulbs and had to convert the connectore to supply a two single filaments instead) with a connector block with two wires, attaching to a round sub-connector which in turn, attaches to the bulb itself. Usually with a bulb specific issue like this, that connector array or wiring very close to it, is the fault and it isn't always easy to actually see. A careful double check with a multimeter might be the way forward. Once connected, turn the light on and if you get a reading, tweak and twiddle with the connectors in situ. If there's a fault there, it should bounce the reading around.
Not to forget that the live and earth wires at that point are individual (outside the common earth wire and light specific) so be sure to fully check both.
Hope it helps.
Mick
Eliminate the impossible. Whatever remains, however improbable, must be the part you forgot to service.